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ÜROSANVISCO®

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Category: Products
Published: Friday, 26 October 2012 18:54
Written by urosanvisco
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visco

Being one of the first viscoelastic foam manufacturers in Turkey, Urosan presents UROSANVISCO by maintaining the known quality standard in this product as well.

Urosanvisco foams are manufactured by a contemporary technology and they take the shape of the body where they are used. Thus, they expand the load of the body to a wider area and facilitate blood circulation of the capillaries.

These temperature sensing foams gain flexibility as they heat after sitting and lying.

Health and Comfort

  • HEAT SENSITIVE.
  • TAKES THE SHAPE OF THE BODY.
  • PROVIDES BODY WITH EQUAL SUPPORT.
  • INCREASES CONTACT PLACES, REDUCES PRESSURE.
  • EQUALLY DISTRIBUTES WEIGHT

 

Type of
Foams		 Density
kg/m3
ISO 845		 Firmness
(N)
ISO 2439
(ILD%40)		 Firmness
ASKER F		 Tensile Strength (kPa)
İSO 1789		 Elongation at break (%)
ISO 1789		 Tear
Resistance
 (N/cm)
ASTM.D 3547		 Flame
Rate 
(cm/dak)
MVSS 302		 Number of Cell
(ad/Inc)

D45 VİSCO

45±5

70±%15

17 (+\-%15)

≥40

≥50

≥2

 

20±5

D60 VİSCO

60±5

100±%15

24 (+\-%15)

≥50

≥60

≥2

 

20±5

Reticulated Foams

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Published: Friday, 26 October 2012 18:54
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retikule2

UROSAN started the production of “Filter Foam” and related “Filter Elements” for the first time in our country.
Fields of Use:

  • Vacuum cleaner filter
  • Suede shoes cleaning
  • Manufacturing foams which extend the shelf lives of vegetables and fruits
  • Air filters
  • All kinds of water and fuel oil filters
  • Aquarium filters
  • Ceramic filter production
  • Polishing industry
  • Printer cartridges
  • Ventilation units and air conditioning plants
  • Respiratory protective mask filters
  • Fan Coil units
  • Compressor production
  • Cushions in wet places such as chaise longue, yachts
  • Automobile air filters
  • Acoustic tools (such as headphones, speakers, microphones), whitewash rollers, emission control systems and personal care products (such as make-up foams)
  • Prevention of inflammation of fuel oil tanks and fuel oil agitation of the vehicles such as race cars and combat aircrafts

Main properties sought in filter foams

Being Pore Controlled:

The pore sizes of the foams should be manufactured according to the size of the particles that they will filter and these pores should be in equal heights, and distributed homogenously within the body. The sizes can be expressed in micron and they are also expressed in PPI ("Pores Per Inch") unit so as to provide ease in purchases and sales. This size is obtained as a result of counting the pores by a magnifying glass along 1 linear inch. We can thus easily understand that pores become smaller as the number increases.

Having Open Pores:

Foam pores consist of about 30% closed cells before making “Filter”. These foams are later fully opened by a method called “Reticulation”. Thus, fluids such as air or water can fully pass through.

How does the “reticulation” of the foam affect its physical properties?

All physical properties of the foam, except for its burning property, are positively affected. Tensile strength increases between 10-32% and tear strength increases by 95%. Permanent deformation decreases from 6-8% to 3-4%. It means it is stronger and the foam does not collapse. On the following table shows the physical changes of the foams with equal intensity after being reticulated. Burning speed will naturally increase as a result of opening pores. Users need to know that. Besides, UROSAN makes “flame retardant” productions at every quality.

 

 

Polyether

Polyester

Physical Properties

Before

After

Before

After
 

Reticulation

Reticulation

Reticulation

Reticulation

Tensile Strength

>105

139

>120

132

Elongation at Break

>115

168

>175

213

Tear Strength

>3,5

6,9

>4

7,9

Permanent Deformation

>6

3

>8

4,7

Combustion

<18

23,4

<12

18,8

 

Air Permeability and Pressure Drop

For the reticulated foam is the most important feature to search is "Air Permeability". According to tests conducted of ISO 7231 on 25 mm thickness of the sample is measured 1dm3'lük air quantity flowing in the field. Higher values mean pore opening by the growth of pores, as this value increases, the shrinkage decreases. Another concept is "Pressure Drop". This concept will be used in the medium to be filtered in the fan or pump out of the standard value shows how much pressure loss incurred. Urosan produce products according to the international norms of quality control laboratories for testing and transmits this information to the user.

Reticulated Polyether Foams

Flexibility due to the characteristics of this type of foam used in upholstery and more. Besides these features, but is highly resistant to water, i.e. they are not hydrolyzed in aqueous media is a reason to be preferred. The second is their reason for being economical price.

Type of Foams

Number of Cell (ad/Inc)

Density
 (kg/m3)

Firmness (N) ISO 2439 (ILD %40)

Firmness 
ASKER F

Tensile Strength(kPa) ISO 1789

Elongation at Break (%) ISO 1789

Tear Resistance 
(N/cm) ASTM D.3547

Air Permability 
(dm3/s) ISO 7231

Flame Rate (cm/dak) MVSS 302

D22 RET. 10 PPI

10 (+\-3)

22±2

165 ±%15

39 (+\-%15)

≥80

≥90

≥4

≥6

-

D22 RET.20 PPI

20 (+\-4)

22±2

155 ±%15

39 (+\-%15)

≥100

≥100

≥3,5

≥4,5

-

D22 RET. 30 PPI

30 (+\-5)

22±2

150 ±%15

39 (+\-%15)

≥110

≥120

≥3

≥3

-

D28 RET. 20 PPI

20 (+\-4)

28±2

170 ±%15

41(+\-%15)

≥100

≥100

≥5

≥4,5

-

D28 RET. 30 PPI

30 (+\-5)

28±2

185 ±%15

41 (+\-%15)

≥110 ≥120 ≥4 ≥3  

D28 RET. 45 PPI

37-53

28±2

180 ±%15

 -

≥125

≥130

≥5,5

≥2,5

-

D28 RET. 60 PPI

50-70

28±2

185 ±%15

-

≥130

≥140

≥5,5

≥1,5

-

 

Reticulated Polyester Foams

The mechanical properties are superior. They are resistant to oils and solvents. They are resistant to oil and oil derivatives.

Type of Foams

Number of Cell (ad/Inc)

Density
(kg/m3)

Firmness (N) ISO 2439
(ILD %40)

Tensile Strength (kPa) ISO 1789

Elongation at Break
(%)ISO 1789

Tear Resistance (N/cm) ASTM D.3547

Air Permeability 
(dm3/s)
ISO 7231

Flame Rate (cm/dak) MVSS 302

D30 20 PPI

16-24

30±2

140 ±%15

≥60

≥80

≥5

≥4,5

≤23

D30 30 PPI

25-35

30±2

140 ±%15

≥60

≥80

≥5

≥3,5

≤20

D30 45 PPI

37-53

30±2

160 ±%15

≥110

≥140

≥6

≥2

≤16

D30 60 PPI

50-70

30±2

160 ±%15

≥110

≥150

≥6

≥1,3

≤14

D45 80 PPI

70-90

45±3

240 ±%15

≥120

≥150

≥6

≥0,5

≤10

Conventional Foams

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Published: Friday, 26 October 2012 18:54
Written by Super User
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k1

They are the foams which are known as “foam” by everybody; most frequently sold and bought, the first one that comes into your mind when we say “Upholstery Foam”. They are more affordable when compared to their peers. Main types of conventional foams are shown in the following table.

Type of
Foams		 Density
Kg/m3
ISO 845		 Firmness (N)
ISO 2439
(ILD%40)		 Firmness
ASKER F		 Tensile Strength (kPa)
İSO 1789		 Elongation at Break (%)
ISO 1789		 Tear Resistance (N/cm)
ASTM.D 3547		 Number of Cell
(ad/Inc)

D15

15±1

135±%15

33 (+\-%15)

≥65

≥80

≥2

30±5

D17

 17±1

150±%15

36 (+\-%15)

≥75

≥90

≥2,5

35±5

D18

 18±1

155±%15

37 (+\-%15)

≥80

≥95

≥3

35±5

D19

 19±1

160±%15

39 (+\-%15)

≥85

≥105

≥3

37±5

D20

 20±1

160±%15

39 (+\-%15)

≥95

≥115

≥3,5

38±5

D22

 22±1

170±%15

41 (+\-%15)

≥100

≥125

≥3,5

40±5

D24

 24±1

165±%15

40 (+\-%15)

≥100

≥125

≥3,5

43±5

D24 Ultra Soft

 24±1

85±%15

21 (+\-%15)

≥50

≥100

≥1,5

43±5

D26

 26±1

200±%15

48 (+\-%15)

≥110

≥130

≥3,5

40±5

D28

 28±2

210±%15

51 (+\-%15)

≥105

≥115

≥3,5

40±5

D28 Super Soft

 28±2

150±%15

36 (+\-%15)

≥90

≥150

≥3,5

40±5

D32 Super Hard

 32±2

240±%15

58 (+\-%15)

≥100

≥105

≥3

42±5

D32 Super Soft

 32±2

170±%15

41 (+\-%15)

≥80

≥100

≥2

42±5

D19 Coral

 19±1

180±%15

43 (+\-%15)

-

-

-

-

D21 Coral

 21±1

180±%15

43 (+\-%15)

-

-

-

-

Polyester Foams

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Published: Friday, 26 October 2012 18:54
Written by Super User
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 poliester

Polyester Foams have lower flexibility properties. Their Push-Release curves are far from each other. However, they have higher physical resistances. They are more durable against abrasion, friction, tear and more resistant against chemicals (such as detergents, fry cleaning solvents) as well. Therefore, they are used in the fields where rather technical requirements are prominent such as automotive industry, sound insulation, painting works etc. One of the important fields of use is textile industry (wadding, brassiere). They are preferred in cloth laminations because they are very suitable for flame lamination process. In addition to sunlight endurance it is higher than other foams and another important property is their capability of being shaped by being hot pressed. This property is very important in the preparation of automotive cases. Polyester Foam can also be manufactured in “special types”. The most popular special types are car washing Foam and Hydrophilic Foam.

Car washing Foam:

It is solid and has big pores. They were used for scratching and cleaning the insects which stick the windows of the automobiles in the long distances and named after that. Today, they are used in wall paint applications and other cleaning works.

Hydrophilic Foam:

These foams draw water into their body and keep it there. They are used in impregnation works, cosmetics and cleaning works.

Type of Foams Density
kg/m3
ISO 845		 Firmness (N)
ISO 2439
(ILD%40)		 Firmness
ASKER F		 Tensile Strength (kPa)
İSO 1789		 Elongation at Break (%)
ISO 1789		 Tear Resistance 
(N/cm) ASTM.D 3547		 Flame Rate (cm/dak)
MVSS 302		 Number of Cell
(ad/Inc)

D22 POLYESTER

22±2

180±%15

43 (+\-%15) ≥120

≥185

≥5

≤18

36±5

D23 POLYESTER

23±2

188±%15

45 (+\-%15) ≥120

≥185

≥5

≤18

38±5

D23 POLYESTER SERT

23±2

210±%15

50 (+\-%15) ≥135

≥145

≥5

≤18

38±5

D24 POLYESTER

24±2

195±%15

47 (+\-%15) ≥120

≥180

≥4,5

≤15

40±5

D24 CAM SÜNGERİ

24±2

220±%15

53 (+\-%15) ≥70

≥80

 ≥3

≤20

24±5

D26 POLYESTER

26±2

150±%15

 - ≥115

≥120

 ≥4

≤15

40±5

D28 POLYESTER

28±2

160±%15

 39 (+\-%15) ≥150

≥185

 ≥5

-

40±5

D30 POLYESTER

30±3

210±%15

51 (+\-%15) ≥120

≥175

≥4

≤12

43±5

D30 POLYESTER LOWFOG

30±3

210±%15

51 (+\-%15) ≥120

≥175

≥4

≤12

38±5

D33 POLYESTER

33±3

160±%15

- ≥115

≥125

≥4

-

43±5

D35 POLYESTER

35±3

180±%15

- ≥120

≥130

≥4,5

-

43±5

D40 POLYESTER

40±3

210±%15

- ≥125

≥135

≥4

-

44±5

D45 POLYESTER

45±3

250±%15

60 (+\-%15) ≥110

≥135

≥3,5

≤11

48±5

D50 POLYESTER

50±3

250±%15

60 (+\-%15) ≥120

≥150

≥4

≤11

48±5